For those who cannot wait until the hat is finished and want to know how the blocking of the Mini Hat is going, here is a sneak preview of the hat block in use. I have used a black furfelt cone with spikes, and as you can see there is a lot left over after blocking it.

I’ve started by spraying water based sizing on the cone, wrapping it up in a wet cloth and microwaving it for 1,5 minutes to soften the felt and get the sizing to sink in. I’ve manually stretched the tip a little bit and then I’ve started blocking. Around the collar there was a lot of excess felt, which I’ve managed to reduce by ironing with a wet cloth, pushing down (but not too much), all in an effort to encourage the felt to shrink in that area.

It has taken some time but it has worked!

Here are some more pictures of the blocked felt. First the back (and most troublesome part of the blocking process because it took a long time to get it to shrink down):

And here is a picture from an angle. As you can see I did not need to use any pins, the string that locked on the groove was enough to keep the felt in place. I do not know what I will do with the edge when I unblock it. I think that for a folded edge I should have made the groove lower down, so possibly the only option will be to cut the edge.

Those who have been following me for a while might remember that I did a mini plasticine (aka Play-Doh) hat block to use it for making straw braid hats (like these ones).

I’ve been thinking for a while that this block would make a beautiful felt hat, but if I blocked felt on it, it would soon lose its shape, so today I set off to make a cork version of the block.

The result is quite close to the original, but one must keep in mind that the curves of the original block where due in great measure to the fact that plasticine is very malleable and lends itself to that kind of look. Reproducing that curviness with cork has been difficult. You can imagine how difficult it has been by looking at the pile of glued cork layers (4 centimeters each) that I started with. When I started I had my doubts it would work out, but I’m pleased that it did in the end, after hours of filing and sanding away.

Now there’s only one thing left to do, to block a felt on it!

You can see all pictures I’ve taken of the process if you follow this link: http://www.flickr.com/photos/63536356@N00/sets/72157622669749288/

All pictures related to making a cork block (you might remember I also made a Homburg hat cork block) can be seen if you follow this link:  http://www.flickr.com/photos/63536356@N00/sets/72157602793993432/

Will be back soon with pictures of a felt mini hat made using this block…

Better late than never, here goes my advice for next Sunday.

Pack your bags and go on a little excursion to Brühl , Germany, for this years special KOPKA sales day!

Sunday, 11 October 2009: 9h a.m. until 4h p.m.

Those who have been following my blog for a while might remember my visit to Kopka last year for the Special Sale, and might have already seen the pictures of my loot (above, picture on the left) and of the shop (pictures on the right, the bottom right picture is of the shelves with the items on offer with color coded tags, each color being a different price).

If you also decide to buy something from the current collection you will get a discount, but only if you pay cash, so remember to take money with you as the offer items must be paid in cash, and if you want a discount also.

I wish I could be going this year, but I wont be able. I hope one of you goes and tells me all about it.

Happy shopping and sorry for my delay in letting you know about it!