The hat came out of the block quite easily. I had pulled it well under to avoid pinning on the brim of the block (it’s quite a fragile block), but then I had to cut a lot of the extra felt in order to pull it out. It’s always tricky to cut felt while it’s still on the block because one risks cutting down to the wood and damaging the block. Well, here you have a good solution. I tried it and it works, the new 3M/Scotch paper cutter. A clever little invention that believe it or not will cut through felt, making it safe for your block, because the blade is protected in such a way that it will not enter in contact with the wood. (more…)

First of all the felt is turned inside out and sprayed with plain water. I then put it on a wet cloth and roll it up. It goes 2 minutes at maximum in the microwave. Then I brush the sizing on and it goes back, rolled, into the microwave for another couple of minutes… please be careful to size evenly, because this time I had a couple of weak spots (discovered upon taking the hat out of the block).

After this second microwaving the felt is super soft an pliable and the water and sizing have gone deep into the fiber, it really feels like butter. With such an easy block you just have to pull down a little and it’s done. The pinning takes up more time (and it breaks my heart to make those holes in such a beautiful block). Next time I will use stainless steel pins instead of my alluminium millinery pins that are really thick. Then all it needs to do is dry up (I left it on it’s own to dry). (more…)

I finally started on the hat. First I want to let you take a look at the hat block. It’s the most beautiful i have, it’s like a sculpture made of wood. It’s made by Fratelli Bini in Florence. I saw it on their website, contacted them and ordered it (that was years ago). I’ve just checked their website and it upsets me to see that they are not taking orders although there is a 2007 collection. You can see their collections if you follow this link. You can also look at the hat features.