This is the hat I made for last year’s  Stroll with a Hat (Passejada amb Barret).

Whether or not to sketch before making a hat is something that is often discussed in the forums. I think it simply depends on the type of hat, and possibly on your working process. I enjoy sketching although I’m not particularly good at it, but it works for me. Many sketches don’t get to become a hat, but I often review old sketches for self-inspiration. From sketch to finished product it’s often a long process with many changes. In this case the hat started as an open hat box, and it was only later on that I decided to add the top hat:

My choice of material for the structure of the hat was “toile gommée”, a very stiff canvas that is sold in France and that is very hard to work with, but that added the stiffness required for the hat box. It’s very hard to sew through, so it’s not my material of choice. It can be blocked because the stiffener softens with steam and water, but it takes muscle!

The hat box is made of tie silk that comes in narrow bolts intended to make gentelman’s ties. I think this silk is what inspired me to make the hat because it just talks hat box to me. The “tissue paper” inside of the box is silk organza (from a leftover piece that my friend Paco Peralta gave me), and the hat is made of silk shantung to match the green cape that Paco made for me.

The most difficult part was the top hat, making sure all stitches where hidden and the fabric was nice and tight. Going “miniature” makes life very difficult, particularly with such a thick material as the toile gommée. But that stiffness of the material is what allowed me to flare the top of the hat with my hands with some water and when it dried it was rock hard.

Another important moment when making a hat is deciding where and how to sew the elements that make it. I used two plastic headbands, covered with elastic cotton velvet ribbon, and I played a little with the position of the hat…

I wore this hat in Madrid for the Head over Heels event organized by Value Retail Spain at Las Rozas Outlet. Stephen Jones was the mentor of that event and we had the good fortune of getting an inspiring talk from him. I love that he praised those of us (all milliners) that were wearing a hat at the moment, if we don’t wear hats who is going to? And the big surprise? There were a few of his hats on display and one of them was a hat box with hats, how crazy is that?! Here you can see it, on the left, behind the great man himself. Could they be more different and yet spring from the same idea?:

And here I am, wearing the final product, on the day of the Stroll with a Hat, next to my good friend Nina Pawlowsky:

I had a bunch of handsome gentlemen in need of a spring hat for the last Passejada amb barret, and decided to start from scratch and design and sew a stylish hat for them.

Do you remember that a while ago I sculpted a hat with plasticine and extracted a flat pattern from it? If you don’t remember or want to see it again, follow this link.

Well, for my gentleman’s hat I decided to follow the same process. I used a round block as a base in order to save on plasticine (aka Play Doh), and as you can see it starts quite messy and seems hopeless, but little by little it takes shape. I like to smooth it out really well when it’s almost finished. Once the shape is ready I cover it with cling film and ideally I use masking (painters) tape to cover the whole shape, carefully following all the curves. When I made this pattern I was out of masking tape (and it was Sunday, so no hope of finding any) so I used packing tape which is messy and does not adapt as well to the shape, but in the end it did the trick.

Then I drew lines with a felt pen where the cuts (seams) were going to be. I think this is the trickiest part of the whole process, trying to visualise where the seams should be, but it’s a process that can be repeated as many times as necessary, covering the form again if we need to, and marking different seam lines. Once happy with the tape pattern it’s time to transfer it to pattern paper and true it up with a french curve.

I believe I got really lucky because I love the resulting pattern (the crown is made from one piece of fabric), but I should point out that the finished hat is not exactly as the plasticine version… if you check it out carefully you wil see that I marked the seam to be on the top edge of the sideband, but on the finished hat the top edge is a fold and the seam sinks down. When I had the prototype sewn I saw that it had to sink down, there was no other way.

If you check all the pictures I’ve taken of the sewing process you will see that I cut the iron-on interfacing without seam allowance, then iron it to the external fabric, and then cut the fabric with the allowance. That minimizes the bulk, and serves as a guide when sewing… I’m not really sure if it’s a good idea of just a crazy one but it worked for me…

In any case, the pattern still needs some perfecting. The last version is the one being worn by Paco Peralta (my couturier friend, the one on the far left picture), and you can see how the brim curves better than on the other ones (Peter and Joaquín).

THERE IS MORE…

(more…)

Last Sunday, April 11 2010, we celebrated the VI Passejada amb barret (Hat stroll) in Barcelona, and that was an excuse for a couple of friends to stop by, try on some hats and decide which one they wanted to wear for the event (about which I will blog shortly).

Above you can see the lovely Helena (a wonderful storyteller, checkout the blog that she writes along with my brother José Manuel: http://escuchandoconlosojos.blogspot.com/), she’s in front of the harpsichord which is serving temporarily as an exhibition area for my hats (I knew it would come in handy one day… naaah!! just kidding!!! Sorry Peter!!).

My friend Eulalia also visited me to try on hats and they both had a great time, and had to try every single hat (some of them more than once!).

It was a pleasure for me to see others taking pleasure in my hats. Thank you Helena! Thank you Eulalia!

My mother has been feeling under the weather for quite a long time now, and although I really wanted her to come to our “Passejada amb Barret” (Walk with a hat) I was not sure she would be able to make it.

Finally she made a big effort and joined us, and I arranged special transportation for her, a rickshaw bike that carried her and some delighted little friends when she was too tired to walk.

She asked me for a hat for the event, one that would show her blue hair, so I came up with something (in inspiration quite similar to last years creation for her) mounted on a head band and with the look of casually piled up ribbon and wire mesh. I did this hat (a whimsy you may call it) in 6 hours on the evening before, so I hope you will take that into account when you look at it.

The head band underneath is a simple thin metallic one, and I covered it with black elastic velvet from Mokuba. The blue velvet ribbon on the other hand is vintage and has a thin wire embedded, and the wire mesh is a modern material very light and can be pulled and stretched.

I kept on twisting, turning, looking and positioning the wire and the velvet until I liked the position. Once everything was pinned I sewed the whole thing in place, bit by bit, very carefully, so as not to destroy the feeling of flow and airiness.

Halfway through the process I realized the whole thing was not stable and I was afraid that a gust of wind would make it tumble so I added a wire for stability. The wire runs as an inverted u inside the structure and finishes as a circle on the underside. Just that tiny circle sitting on the head gives lots of stability. Of the wire I only covered the under circle and painted with a blue felt tip pen the wire that runs through the structure to camouflage it.

So there you have it… considering the time frame available I’m happy of the result, but I must confess that the front view in the best.